Choosing the Right Flat Roofing System: TPO vs. EPDM vs. Torch Down Rubber (Modified Bitumen)

Aug 03, 2025By Chris
Chris

Choosing the Right Flat Roofing System: TPO vs. EPDM vs. Torch Down Rubber (Modified Bitumen)



When it comes to flat or low-slope commercial and residential roofs, property owners are often faced with choosing between TPO, EPDM, and Torch Down Rubber (Modified Bitumen). Each system has its own unique advantages, cost points, and performance characteristics.



At Elevate Roofing, we specialize in all three systems and help clients make informed decisions based on their specific project needs, climate conditions, and long-term goals.





1. TPO (Thermoplastic Polyolefin)



Overview:

TPO is a single-ply white membrane known for its energy efficiency and modern durability. It’s mechanically fastened or adhered to the roof deck and seams are heat-welded, forming a strong watertight bond.



Benefits:

    •    ✅ Energy Efficiency: White reflective surface reduces cooling costs by reflecting sunlight (ENERGY STAR® rated).

    •    ✅ Durable and Flexible: Resistant to UV, chemicals, and punctures.

    •    ✅ Low Maintenance: Heat-welded seams are stronger than glued or taped seams.

    •    ✅ Eco-Friendly: Fully recyclable and contains no chlorine.


Waterproofing and insulation at construction site, waterproofing membrane preventing water penetration. Exterior vapor barrier for roof.


Best For: Commercial buildings, apartment buildings, and homeowners looking to save on energy bills.





2. EPDM (Ethylene Propylene Diene Monomer)



Overview:

EPDM is a black rubber membrane that has been trusted in the roofing industry for over 50 years. It’s either fully adhered, ballasted, or mechanically fastened.



Benefits:

    •    ✅ Proven Track Record: Time-tested with excellent long-term performance.

    •    ✅ Cost Effective: Often less expensive than TPO or Bitumen.

    •    ✅ Weather Resistant: Performs well in cold climates; flexible in extreme temperatures.

    •    ✅ Easy Repair: Small damages can often be patched quickly and affordably.



Considerations: Being black, it absorbs heat—better suited for cooler climates unless white EPDM is used.


Best For: Budget-conscious building owners, residential garages, and cold-weather zones.

Photo of a yellow gas pipe on a new EPDM on a large commercial building




3. Modified Bitumen (Torch Down Rubber)



Overview:

This system involves applying modified bitumen sheets to the roof using a torch or cold adhesive. It offers a multi-ply protection system ideal for durability.



Benefits:

    •    ✅ Extremely Durable: Withstands foot traffic, heavy impact, and harsh weather.

    •    ✅ Waterproof Seal: Fused seams create a watertight barrier.

    •    ✅ Versatile Installation: Torch down, self-adhered, or cold-applied options available.

    •    ✅ Great for Ponding Water Areas: Often chosen for roofs where drainage is challenging.



Considerations: Requires skilled installation (especially torch-down), and the black surface retains more heat.



Best For: Industrial buildings, low-slope roofs with drainage issues, or areas with extreme seasonal weather.


Worker preparing part of bitumen roofing felt roll for melting by gas heater torch flame. On the back of the sheath there is the stamp




So, Which Is Right for You?



Feature    TPO    EPDM    Modified Bitumen

Lifespan    20–30 years    20–25 years    20–25 years

UV Resistance    ★★★★★    ★★☆☆☆    ★★★☆☆

Energy Efficiency    ★★★★★    ★★☆☆☆    ★☆☆☆☆

Installation Cost    $$    $    $$–$$$

Puncture Resistance    ★★★★☆    ★★☆☆☆    ★★★★★

Climate Suitability    All    Cold climates    All, especially harsh winters






Final Thoughts from Elevate Roofing



Whether you’re managing a large commercial roof or updating a residential flat roof, the system you choose should match your goals in performance, maintenance, and energy savings. Our experienced team will assess your roof, provide a detailed estimate, and recommend the system that fits your building and budget.



📞 Need a quote? Contact Elevate Roofing today at (888) 458-4080 or [email protected]

📍 Serving New Jersey with professional, honest, and quality roofing solutions.